When you’re building a massive infrastructure project like Google’s KGX headquarters in London, the mechanical systems have to be flawless. Fluxiss was brought on to handle the detailed piping design and stress analysis for the diesel injection skid. This isn’t just about moving fuel; it’s about ensuring the backup power systems for one of the world’s most advanced buildings are resilient, vibration-resistant, and perfectly integrated into the broader structure.

The Clash: High-Precision Skids Meet Complex BIM Environments

The biggest hurdle at Google KGX was coordination. Designing a diesel injection skid involves tight tolerances. You are dealing with high-pressure lines where vibration and thermal stress can lead to leaks—or worse—system failure.

The primary difficulties included:

• Space Management: The skid had to fit into a pre-defined, highly congested mechanical area.
• Software Compatibility: The client needed the engineering data to live within their master BIM (Building Information Modeling) environment, but the heavy lifting of piping design usually happens in specialized 3D tools.
• Support Integrity: Every pipe support had to be modeled not just for its own weight, but for the specific load states and stress points unique to diesel injection cycles.

The Fix: AutoCAD Plant 3D to Revit Seamless Integration

We didn’t just hand over a flat drawing. Our engineers worked directly with the client’s plant layout to build the entire system in AutoCAD Plant 3D. This allowed us to visualize every potential “clash” before it became an expensive problem on-site.

1. Support Modeling: We developed intricate 3D models of every piping support, calculating exactly how they would handle stress and load variations.
2. The Revit Hand-off: One of our smartest moves was converting our complex 3D pipe models into Revit-friendly files. This meant the client’s BIM team could drop our work directly into their building model without losing data or wasting hours on manual coordination.
3. Clean Isometrics: We produced clear, easy-to-read isometric drawings that the field crew used for the actual installation.

The Win: Construction Without the “Surprises”

By identifying the stress points and interference issues in the virtual world, we saved the client significant time and money during the physical build.

• Perfect Coordination: The BIM team saved weeks of manual data entry because our files merged perfectly with their existing Revit models.
• Zero Field Errors: The clear isometric drawings meant the installation crew didn’t have to “guess” on-site, leading to a much cleaner and faster setup.
• Operational Confidence: The skid is engineered to handle real-world stress, ensuring the facility’s backup systems stay reliable for years.

Stop Guessing and Start Engineering

At Fluxiss, we believe piping design should make the contractor’s life easier, not harder. We don’t just “draw” pipes; we solve for the physics of the system. Whether you are building a data center in London or an industrial plant in the US, we provide the clean, useful drawings you need to get the job done right the first time.

Our Specialized Service Offerings:

• Advanced CAD Engineering: Specialized layouts in AutoCAD Plant 3D.
• BIM Integration: Seamless exports to Revit for large-scale coordination.
• Piping Support Modeling: Detailed stress and load state analysis.
• Isometric Design: Field-ready drawings that eliminate installation guesswork.

Talk to a Piping Design Expert