Trilite Structural Analysis & Load Bearing Certification (Event Rigging)

Due to client NDA commitments, the showcased projects represent only a portion of our work and not the full scope of what we’ve delivered.

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Truss systems are the backbone of the event industry, but without verified math, they are a significant liability. At Fluxiss, we provide structural engineering services that bridge the gap between creative event design and rigorous safety standards. For this project, we partnered with Event Solutions Group in London, UK, to certify a complex Trilite aluminum truss configuration.

Safety Beyond the Stage Lights

When you are suspending thousands of pounds of equipment over a crowd, “guessing” the load capacity is not an option. Event organizers and venue managers require documented proof that a rig won’t buckle under pressure. We specialize in providing the engineering signatures necessary to turn a conceptual rig into a permitted reality.

The Engineering Behind Trilite Systems

Trilite systems are favored for their strength-to-weight ratio, but their modular nature means every configuration behaves differently. Our team focuses on the physics of the assembly. We don’t just look at the catalog specs; we analyze how the specific geometry of your build handles stress.

The Challenge: Balancing Dynamic Loads and Deflection

The primary difficulty in this London-based project was the unpredictability of dynamic loads. Static weight is one thing, but rigging often involves moving parts or concentrated points of tension that can cause “deflection”—the bending of the aluminum members.

  • Complex Loading: Analyzing how light fixtures, speakers, and LED screens interact on a single span.
  • Regulatory Hurdles: Meeting the stringent UK and Eurocode safety standards which are notoriously precise.
  • Stability Math: Ensuring the truss wouldn’t just hold the weight, but stay stable against lateral forces.

The Solution: Data-Driven Structural Certification

We utilized advanced finite element analysis to simulate every stress point on the Trilite structure. By calculating the exact moment of failure and applying a necessary factor of safety, we defined the “safe working zone” for the client.

  • Load Tables: Created easy-to-read charts so on-site crews knew exactly where they could and couldn’t hang gear.
  • Connection Audits: Verified that every bolt and coupler met the required shear strength.
  • Official Documentation: Delivered a comprehensive structural report used to secure local permits immediately.

Get Your Rig Certified for Any Venue

Whether you are operating in the US or internationally, Fluxiss provides the technical backbone your project needs. We take the “math” off your plate so you can focus on the show. Our certifications are designed to satisfy fire marshals, venue owners, and insurance providers alike. We offer:

  • Detailed Stress & Stability Reports.
  • Aluminum Truss Load Calculations.
  • Stamping and Certification for Local Permitting.

Partner with Fluxiss for Your Next Build

Don’t let structural uncertainty stall your production. Ensure your event rigging is compliant, safe, and professional.

[Contact Fluxiss for a Structural Consult]