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FEA & CAE

Mesh convergence, model assumptions, validation and interpretation of simulation results.

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FEA & CAE · 4 min read

Why Your FEA Results Are Wrong: 10 Common Simulation Mistakes

Ten FEA review checks covering units, restraints, contacts, loads, mesh quality, nonlinear behaviour and the evidence behind an engineering decision.

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FEA & CAE · 3 min read

Mesh Convergence in FEA: How to Know When Your Results Are Reliable

Plan an FEA mesh convergence study around the output that controls the decision, including refinement, singularities and a numerical comparison.

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FEA & CAE · 7 min read

Boundary Conditions in FEA: The Most Common Modeling Mistakes

Boundary Conditions in FEA: The Most Common Modeling Mistakes. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

FEA Stress Singularities: When Should You Ignore High Stress Results?

FEA Stress Singularities: When Should You Ignore High Stress Results?. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

Global vs Local FEA Models: Which One Should You Use?

Global vs Local FEA Models: Which One Should You Use?. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

How to Validate an FEA Model Before Making a Design Decision

How to Validate an FEA Model Before Making a Design Decision. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

Linear vs Nonlinear FEA: When Does Your Engineering Problem Need Nonlinear Analysis?

Linear vs Nonlinear FEA: When Does Your Engineering Problem Need Nonlinear Analysis?. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

Why FEA and Hand Calculations Don't Match

Why FEA and Hand Calculations Don't Match. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

FEA for Welded Structures: How to Identify Fatigue-Critical Areas

FEA for Welded Structures: How to Identify Fatigue-Critical Areas. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

Buckling Analysis: Why Structures Fail Before Reaching Material Strength

Buckling Analysis: Why Structures Fail Before Reaching Material Strength. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

Fatigue Analysis Using FEA: Predicting Component Life Before Failure

Fatigue Analysis Using FEA: Predicting Component Life Before Failure. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

Contact Analysis in FEA: Common Mistakes Engineers Make

Contact Analysis in FEA: Common Mistakes Engineers Make. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

How Fine Should an FEA Mesh Be?

How Fine Should an FEA Mesh Be?. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

FEA Report Checklist: What Clients Should Expect From a Professional Analysis

FEA Report Checklist: What Clients Should Expect From a Professional Analysis. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

Colorful FEA Results vs Real Engineering: How to Interpret Simulation Results

Colorful FEA Results vs Real Engineering: How to Interpret Simulation Results. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

FEA Model Correlation: How to Compare Simulation With Test Data

FEA Model Correlation: How to Compare Simulation With Test Data. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 7 min read

Uncertainty Quantification in Engineering Simulation: What to Document

Uncertainty Quantification in Engineering Simulation: What to Document. A practical Fluxiss guide to inputs, analysis workflow, review checks and engineering deliverables.

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FEA & CAE · 6 min read

Do aerodynamics impact the performance of a paper airplane

Icon-linkedin Facebook Instagram Menu Do aerodynamics impact the performance of a paper airplane Do Aerodynamics Impact the Performance of a Paper Airplane? Last week, our engineer

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FEA & CAE · 7 min read

What is a Battery Thermal Management System

Icon-linkedin Facebook Instagram Menu What is a Battery Thermal Management System Why Your Tech Fails Without a Smart Battery Thermal Management System For one of our clients, they

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FEA & CAE · 1 min read

which ev platform utilizes a heat thermal management system

So here’s what got us curious. We were reading through some technical breakdowns of why certain EVs lose range in winter and why others barely flinch. The answer, almost every single time, kept pointing back to the same thing: thermal management in electric vehicles . Not the battery chemistry. Not the motor size. The thermal system.

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FEA & CAE · 1 min read

Why Is Meshing Important in Finite Element Analysis?

Over the years, working on projects across the US, UK, Europe, and UAE, we’ve seen how a good mesh turns a tricky simulation into reliable results. And a bad one? It wastes time, money, and can lead to wrong decisions.

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FEA & CAE · 6 min read

What Are the Main Types of Finite Element Analysis

Master the core types of finite element analysis. Fluxiss breaks down structural, thermal, and dynamic FEA engineering methods with real-world project insights.

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FEA & CAE · 1 min read

What Is the Difference Between FEA and CFD?

Whether chatting with a team in Houston about structural analysis or troubleshooting a complex fluid flow simulation for a client in London, one question keeps coming up in early project meetings:

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FEA & CAE · 1 min read

What Software Is Used for Finite Element Analysis?

We still remember how our client needed to ensure a complex, high-pressure piping manifold wouldn’t rupture under extreme dynamic loading. If we got the math wrong, things would literally blow up.

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FEA & CAE · 1 min read

Where Is Finite Element Analysis Used in Engineering?

When our engineers first sat down with a complex P&ID (Piping and Instrumentation Diagram). To most, it’s just lines and circles. To us, it was a puzzle. But the real question we always had was: “How do we know this won’t explode when the pressure hits?” That curiosity is what led us into the world of simulation. At Fluxiss , we spend time looking at how finite element analysis applications are literally the backbone of everything we build, from the skyscrapers in New York and Lon...

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FEA & CAE · 1 min read

Why Is Finite Element Analysis Important in Engineering?

If you’ve ever watched a product fail in testing after months of development, you know that sinking feeling. We’ve spoken to engineers across manufacturing firms in Houston, structural consultancies in London, and product design teams in Dubai, and the story is almost always the same. They built something, tested it late, found a problem, and paid for it twice.

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FEA & CAE · 5 min read

How Does Computational Fluid Dynamics Work?

Discover how CFD works! Explore the computational fluid dynamics process, meshing secrets, and engineering simulation workflows used by Fluxiss to optimize global designs.

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FEA & CAE · 1 min read

Why Is CFD Analysis Important in Engineering

If you’ve ever wondered why some buildings in Chicago feel like wind tunnels or why a car in London gets better gas mileage than another, you’re looking at fluid dynamics. At Fluxiss , we’ve been researching exactly why is CFD important for our clients across the USA, UK, and even the UAE. To be honest, we were shocked at how much we rely on it without knowing.

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FEA & CAE · 1 min read

What Software Is Used for CFD Analysis? The Tools We Use at Fluxiss

If you are in the engineering world—whether you are working out of a high-rise in New York, a tech hub in London, or an industrial zone in Dubai—you know that picking the right CFD software can make or break your project timeline.

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FEA & CAE · 5 min read

Applications of CFD in Engineering: From Oil & Gas to HVAC

Master CFD applications to slash costs and boost safety. From NYC to London and Dubai, see how Fluxiss leads in CFD in oil and gas and HVAC systems.

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FEA & CAE · 1 min read

What is the most widely used computational fluid dynamics model​

At Fluxiss , we’ve spent weeks obsessing over how we, as engineers, actually predict the way air and water move. If you’ve ever looked at a sleek Tesla cruising through Seattle , a massive Boeing jet taking off from London , or even the cooling system in a Detroit data center, you’re looking at the results of a computational fluid dynamics model .

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FEA & CAE · 8 min read

Why Your CFD Mesh Independence Study Matters

A documented mesh independence study is the difference between a CFD result and a CFD claim. Here is how we approach it, and the metrics we track.

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